SMART O&M · PdM / PHM · LEAN FOUNDATION · DIGITAL AMPLIFIER

Smart equipment O&M: less downtime, maintenance with evidence

Smart equipment O&M uses sensors and AI to monitor critical equipment online — condition monitoring, fault prediction and health management — upgrading maintenance from "fix it when it breaks" and "fix it on schedule" to "fix it before it fails". JinBond lays the equipment-management foundation and delivers jointly with DHMSCare (灵瞳) — one integrated product built from DHMSCare Intelligent Hardware + the DHMSCare Intelligent System — cutting unplanned downtime, extending equipment life, and making every maintenance dollar count.

See how we deliver Book an equipment diagnosis13827422637

PRODUCT · DHMSCare

The AI product: DHMSCare (灵瞳)

DHMSCare is a single hardware-plus-software product for smart equipment O&M: DHMSCare Intelligent Hardware senses and collects, the DHMSCare Intelligent System analyzes and alerts — hardware on the machine, data in the cloud, failures known in advance.

DHMSCare DT310 wireless vibration & temperature sensor — DT310 tri-axial vibration & temperature sensor

DHMSCare DT311-E wireless vibration & temperature sensor (external antenna) — DT311-E (external antenna)

DHMSCare DMS1200T series sensor — DMS1200T series

DHMSCare DMS6100I series sensor — DMS6100I series

DHMSCare DMG311 industrial smart gateway — DMG311 industrial smart gateway

DHMSCare Intelligent Hardware · Sensing layer

Wireless vibration/temperature sensorsIndustrial smart gatewaysNo-cabling retrofit

For pumps, fans, compressors, motors and gearboxes: DT310/DS310 combines tri-axial vibration + temperature in one unit (600–4,500 rpm), while DT300/DT301 covers low-speed and intermittent machines (60–600 rpm). Industrial-glue mounting, no cabling, no machine modification. Gateways DMG310 (Wi-Fi + LAN) and DMG311 (4G + LAN) fit any site; one gateway carries up to 60 sensors.

IP69 rated: withstands 100 bar / 80 °C high-pressure hot-water washdown; explosion-proof, CE and RoHS certified
Up to 5 years of battery life, maintenance-free; open-field wireless range ≥200 m
Sampling cadence: feature values every 20 min, raw waveforms every 1 h
NFC one-tap setup, low-power Bluetooth networking, easy point expansion

DHMSCare Intelligent System — equipment monitoring & alerting dashboard — DHMSCare Intelligent System · monitoring dashboard (web + mobile app)

DHMSCare Intelligent System · Platform layer

Mechanism models + AI engineCloud SaaS, ready out of the boxAPP for the whole workflow

Driven by big-data mechanism models + an AI analysis engine, the platform covers the full equipment-health loop — from establishing baselines and learning operating modes to anomaly alerts, failure prediction, and maintenance recommendations:

State awareness: automatically builds each machine's health baseline
Pattern learning: deep learning of operating modes, dynamic tuning to cut false alarms
Condition monitoring: 7×24 real-time acquisition with instant AI analysis
Anomaly alerts & failure prediction: captures tiny deviations and predicts developing faults early
Maintenance advice: tailored maintenance window and actions for each machine

Cloud deployment — no local server room, no maintenance overhead. Alerts arrive via web/APP inbox and SMS with per-device, per-level recipients; the mobile APP covers everything from sensor installation to alert handling.

400+
Projects served

15,000+
Machines monitored

5,000+
Closed-loop failure cases

¥4.0 bn+
Customer benefits delivered

Figures from DHMS official publications and the Industrial Internet Industry Alliance public cases.

SERVICE SCOPE

From sensing one machine to running a whole system

Pilot on selected critical machines for fast results, then scale plant-wide as the management mechanism matures.

Online Condition Monitoring

Wireless vibration/temperature sensors + industrial gateways give 7×24 health awareness of pumps, fans, compressors and other critical equipment — no cabling or modification, even on legacy machines.

Predictive Maintenance & Fault Alerts

AI analyzes vibration spectra and trends to identify bearing wear, unbalance and misalignment 30–90 days early, so repairs are scheduled before the failure, not after.

Health Records & Digital Inspections

One machine, one record: electronic health files, inspection-round tasks and repair history replace paper — every anomaly traceable.

Maintenance Strategy & Transformation Consulting

JinBond's strength: the system plan for moving from scheduled to predictive maintenance — KPIs, work-order and spare-parts process optimization, maintenance organization and policy.

Vibration Diagnostics & Fault Analysis

Professional engineers perform spectrum diagnostics and joint reviews, recommending action for alerted machines: keep observing, derate, or repair now.

Total Productive Maintenance (TPM linkage)

Bridging to lean TPM: frontline operators join daily checks and data-driven kaizen topics, making equipment care everyone's habit.

HOW WE DELIVER

Four steps to go live, escorted by a joint "consulting + technology" team

Diagnosis & point selection

Map critical equipment and rank it by downtime cost and failure risk to select the first monitoring points.

Deployment & baseline

Install sensors and gateways and capture the health baseline — no production stop required.

Alerts & validation

Activate AI prediction models, validate alerts against real maintenance events, and deliver the first equipment health report.

Consolidate & scale

Feed alerts into work-order and spare-parts processes, train the maintenance team, then scale to all critical plant equipment.

DHMS CUSTOMERS

DHMS smart equipment O&M: live in nine industries

The DHMS (灵瞳 DHMSCare) solution is deployed at leading companies in grains & oils, food, automotive, PV & storage, pharma, coal, chemicals, non-ferrous metals and steel. Customers below are published on the DHMS official website (selected); JinBond provides the implementation and management landing.

Satake Corporation · 佐竹机械

Grain processing machinery

Global maker of high-precision, intelligent grain-processing machinery — DHMS grains-and-oils customer.

The Coca-Cola Company · 可口可乐

Food & beverage

Developer, producer and global distributor of beverages — DHMS food-industry customer.

XPeng Motors · 小鹏汽车

Automotive manufacturing

Developer, producer and seller of smart EVs — DHMS automotive-industry customer.

阿特斯储能 (Canadian Solar)

PV & energy storage

Manufacturer of grid-scale energy-storage systems and solutions — DHMS PV-manufacturing customer.

赛康世集团 · World-leading pharma

Pharmaceuticals

World-leading pharmaceutical company (customer name per DHMS official site) — DHMS pharma-industry customer.

CHN Energy · Luotuoshan Coal Washery

Coal

国家能源集团骆驼山洗煤厂 — a model of modern, large-scale, clean coal production — DHMS coal-industry customer.

Inner Mongolia Ordos Polysilicon · 鄂尔多斯多晶硅

Chemicals · Polysilicon

Producer of high-purity, low-energy solar- and electronic-grade polysilicon — DHMS chemicals customer.

BGRIMM Technology Group · 矿冶科技

Non-ferrous metals

High-performance new-energy materials, intelligent equipment and modern-mining solutions — DHMS non-ferrous customer.

Hongxing Steel · 宏兴钢铁

Steel

Green, smart, modern steel producer — DHMS steel-industry customer.

Anhui Mining Machinery · 安徽矿机

Mining equipment · DHMS platform case

Published DHMS platform case: production safety up 50%+, management efficiency up 30%+, failure downtime down 40%, maintenance cost down 30%.

For the full customer list and quantified case results, see the DHMS official website · Customer cases (dhmscare.com). JinBond leads implementation and landing, with Huazhiying Management & Technology providing consulting and planning; powered by DHMSCare (灵瞳) — one integrated product built from DHMSCare Intelligent Hardware and the DHMSCare Intelligent System.

FAQ

Questions companies often ask about smart equipment O&M

What is smart equipment O&M, and how is it different from ordinary equipment management software?

Ordinary equipment management software records asset registers and work orders. Smart equipment O&M uses sensors and AI to sense equipment health in real time and alert before failure — shifting maintenance from passive records to active prevention.

Can predictive maintenance really detect faults in advance?

Yes. Rotating faults such as bearing wear, gear issues and unbalance have clear vibration-spectrum signatures; AI typically identifies them 30–90 days ahead at 80–95% industry accuracy — once a 6–12 month data baseline has been accumulated.

Can older legacy equipment be retrofitted with online monitoring?

Yes. Wireless vibration/temperature sensors need no cabling and no machine modification. With the average industrial machine over 20 years old, sensor retrofitting is the mainstream upgrade path — low investment, fast results.

How much investment is needed?

Pricing is per monitoring point (roughly USD 200–500 per point). We recommend piloting 3–5 of your most downtime-critical machines first, then scaling once the first predicted failures prove the return.

How do JinBond, Huazhiying and DHMS divide the work?

JinBond handles equipment-side implementation: point selection, maintenance-process and policy landing, and staff training; Huazhiying Management & Technology provides lean and management consulting; DHMSCare (灵瞳) is one integrated product built from DHMSCare Intelligent Hardware (sensors, gateways) and the DHMSCare Intelligent System (AI platform). One project team delivers end to end — no gap between consulting and technology.

Which machine should "go predictive" first?

Book a free equipment diagnosis — JinBond engineers will rank your critical machines and monitoring priorities, and calculate the first-phase ROI.

Book a free equipment diagnosis13827422637 Fix the process lean-first first →